China Hot selling DN 65 Grooved Flexible Coupling with FM UL Certificate in Fire System Project

Product Description

Product Description

A grooved reducing flex joint is a mechanical pipe joint that allows pipes of different diameters to be joined while providing a degree of flexibility. These couplings consist of 2 grooved end fittings and a flexible gasket or sleeve that is installed on the pipe. Grooves on the pipe ends provide a strong mechanical connection when the fitting is tightened.

Application:
Grooved reducing flexible joints are commonly used in a variety of piping systems such as:

CHINAMFG (Heating, Ventilation, and Air Conditioning): Used to connect ducts in CHINAMFG systems where flexibility may be required due to thermal expansion and contraction.

Fire Protection Systems: Typically used in fire sprinkler systems to connect pipes of different sizes while allowing for movement due to temperature changes.

Water and Wastewater Systems: For water and drainage systems where flexibility and ease of installation are important.

Industrial Piping: Used in industrial applications where grooved coupling systems are favored for their simplicity and speed of installation.

Material standards for groove couplings:
Material standards for grooved couplings are often set by industry organizations and standards bodies. The material used for grooved joints is usually ductile iron, but stainless steel and other materials can also be used, depending on the application and specific requirements.

Standards governing grooved couplings include:

ANSI/AWWA C606 – Groove and Shoulder Joints for Ductile Iron Pressure Piping and Fittings: This standard covers groove and shoulder joints for ductile iron pressure piping, fittings, and other components.

ASTM A536 – Standard Specification for Ductile Iron Castings: This standard covers compositional, mechanical, and other requirements for ductile iron castings.

NFPA 13 – Standard for Installation of Sprinkler Systems: This standard, published by the National Fire Protection Association, provides guidance for the installation of sprinkler systems, including the use of grooved joints.

Quality Control:

what is the rigid and flexible Coupling difference?

Coupling play an important role in connecting pipe segments to prevent leaks caused by damaged or damaged joints while maintaining the integrity of the pipe in the process. It is a very suitable fitting for the pipe and pipe industry. Most pipe installations require multiple pipe sections to be joined together or cut to facilitate changing direction and traversing obstacles. A fitting is a concise pipe or pipe. It has a socket or female thread at 1 or both ends. Fitting allows 2 pipes or pipes of the same or different sizes to be joined together to form a long pipe.

Flexible coupling
Flexible couplings are designed to transmit torque while allowing some radial, axial and angular misalignment. They can accommodate angular misalignment of up to a few degrees and some parallel misalignment. Elastic couplings allow for some angular misalignment and axial movement, meaning they can be used to create smooth bends and absorb thermal expansion contractions in piping systems. In some cases, the use of elastic couplings can even exclude conventional expansion joints, loops and other expansion devices from the system entirely. When assembling a stretch rubber gasket, the gasket is slightly smaller than the pipe diameter at both pipe ends and produces the first seal. The 2 halves of the coupling are then placed around the washers that adapt to them. The coupling halves are bolted together to further improve the seal.

FAQ

1. What is the minimum quantity of the order? 
Answer: The purchase volume of mixed products is 4 tons

2. How long is the delivery time of the order?
Answer: The delivery time for general orders is about 30 days. If the order is urgent and we have stock, around 7 days.

3. What payment methods do you accept?
Answer: We accept payment terms such as TT, L/C, DP, Western Union, Paypal, etc.

4. Where is your departure port of shipment? Is it possible to deliver to the designated warehouse?
Answer: The port of departure of our goods is generally ZheJiang Port or HangZhou Port. We can transport the goods to designated warehouses, such as HangZhou, HangZhou, etc.

5. What certificates do your products have?
Answer: Our products have FM/UL certificates, and we cooperate with third-party quality inspection certification before the factory, such as SGS,TUV

6.What are the series of your products?
Answer: Our products are divided into heavy series, medium series and light series according to different markets and standards. In order to buy more competitive products for you, please communicate your purchasing needs with the salesperson.

7. Do product packaging cartons and labels support customization?
Answer: Packaging cartons and labels can be customized according to customer requirements.

8.Does the purchased product support customization?
Answer: The product supports customization, but there are purchase quantity requirements and mold costs. For details, please consult the salesperson.

9.What are the packaging methods of the product?
Answer: The packaging of the product includes carton packaging, pallet packaging, wooden box packaging, and woven bag packaging.
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Can flexible couplings be used in food processing and pharmaceutical industries?

Yes, flexible couplings can be used in both the food processing and pharmaceutical industries under certain conditions. These industries have stringent requirements for equipment used in their processes, including hygienic design, cleanliness, and resistance to contamination. Here’s how flexible couplings can be used in these industries:

• Hygienic Design: In food processing and pharmaceutical applications, flexible couplings with hygienic designs are essential to prevent the accumulation of food particles, dust, or other contaminants. Stainless steel or FDA-approved materials are commonly used to ensure compliance with hygiene standards and ease of cleaning.
• Cleanability: The equipment used in food processing and pharmaceutical industries must be easily cleanable to maintain product purity. Flexible couplings with smooth surfaces and no crevices or pockets that can trap particles are preferred.
• Chemical Resistance: Some food processing and pharmaceutical applications involve the use of cleaning agents or chemicals. Flexible couplings must be resistant to these chemicals to prevent degradation and ensure long-term reliability.
• Corrosion Resistance: In food processing and pharmaceutical environments, equipment is often exposed to washdowns and sanitizing solutions. Flexible couplings made of corrosion-resistant materials can withstand these conditions and maintain their performance over time.
• Compliance with Standards: The food processing and pharmaceutical industries are subject to strict regulations and standards. Flexible couplings used in these industries should comply with relevant industry standards, such as FDA, EHEDG, or NSF standards.
• Non-Toxic Materials: Flexible couplings used in direct contact with food or pharmaceutical products must be made of non-toxic materials that will not contaminate the process.
• Resistant to Temperature Extremes: Some food and pharmaceutical processes involve extreme temperatures. Flexible couplings must be capable of withstanding high and low temperatures without compromising their integrity.

When selecting flexible couplings for food processing and pharmaceutical applications, it is essential to work closely with manufacturers and suppliers who understand the industry’s unique requirements. Customized solutions may be necessary to ensure that the couplings meet the specific needs of the application and comply with industry standards.

Summary: Flexible couplings can be used in food processing and pharmaceutical industries when they meet the necessary hygiene, cleanability, chemical resistance, corrosion resistance, compliance with standards, and temperature resistance requirements. Proper selection and application of flexible couplings can contribute to the efficiency and reliability of equipment in these critical industries.

How does a flexible coupling accommodate changes in shaft alignment due to thermal expansion?

Flexible couplings are designed to accommodate changes in shaft alignment that occur due to thermal expansion in rotating machinery. When equipment operates at elevated temperatures, the materials used in the shafts and other components expand, causing shifts in the relative positions of the connected shafts. This thermal expansion can lead to misalignment, which, if not addressed, may result in additional stress on the equipment and premature wear.

Flexible couplings employ specific design features that allow them to handle thermal-induced misalignment effectively:

• Flexibility: The primary feature of a flexible coupling is its ability to flex and deform to some extent. This flexibility allows the coupling to absorb small amounts of angular, parallel, and axial misalignment that may result from thermal expansion. As the shafts expand or contract, the flexible coupling compensates for the misalignment, helping to maintain proper alignment between the two shafts.
• Radial Clearance: Some flexible couplings, such as elastomeric couplings, have radial clearance between the coupling’s mating parts. This radial clearance provides additional room for the shafts to move laterally during thermal expansion without creating excessive forces on the coupling or connected equipment.
• Sliding Elements: Certain flexible couplings feature sliding elements that can move relative to each other. This capability allows the coupling to accommodate axial displacement resulting from thermal expansion or other factors.
• Flexible Element Materials: The materials used in the flexible elements of the coupling are chosen for their ability to handle the temperature range experienced in the application. Elastomeric materials, for example, can be selected to withstand high temperatures while still maintaining their flexibility.

It is essential to understand that while flexible couplings can compensate for some degree of thermal-induced misalignment, there are limits to their capabilities. If the thermal expansion exceeds the coupling’s compensating range, additional measures, such as incorporating expansion joints or using specialized couplings designed for greater misalignment compensation, may be necessary.

When selecting a flexible coupling for an application with potential thermal expansion, it is crucial to consider the expected operating temperature range and the level of misalignment that may occur due to thermal effects. Working with coupling manufacturers and consulting coupling catalogs can help in choosing the most suitable coupling type and size for the specific thermal conditions of the machinery.

How does a flexible coupling impact the overall reliability of connected equipment?

A flexible coupling significantly impacts the overall reliability of connected equipment in several ways:

• Misalignment Compensation: Flexible couplings can accommodate both angular and parallel misalignment between connected shafts. By allowing for misalignment, the coupling reduces the stress and wear on bearings, seals, and other rotating components. This feature prevents premature failure of these components, contributing to improved reliability and extended equipment lifespan.
• Vibration Damping: Flexible couplings possess inherent damping properties due to their elastomeric or flexible elements. These elements absorb and dissipate vibrations generated during the operation of machinery. By dampening vibrations, the coupling protects the connected equipment from excessive oscillations, reducing fatigue and preventing mechanical failures. This enhanced vibration control increases the reliability of the system.
• Shock Load Absorption: In applications with sudden load variations or shock loads, such as in heavy machinery or high-speed equipment, a flexible coupling acts as a shock absorber. It can absorb and dissipate the impact energy, protecting the machinery from damage caused by sudden loads. The ability to absorb shock loads contributes to the overall reliability of the connected equipment.
• Reduced Wear and Tear: The flexibility of the coupling minimizes stress and wear on rotating equipment. It allows for slight movements and misalignments, reducing friction and stress on bearings and other critical components. This reduction in wear and tear lowers the frequency of maintenance and replacement, increasing the overall reliability of the equipment.
• Compensation for Thermal Expansion: Temperature changes in machinery can lead to thermal expansion or contraction of shafts. A flexible coupling can compensate for these thermal effects, ensuring that the machinery remains properly aligned even as temperature conditions fluctuate. This compensation prevents binding and misalignment, promoting reliable performance.
• Protection Against Overloads: Flexible couplings help protect connected equipment from overloads and torsional vibrations. They act as a mechanical fuse, disconnecting the driveline when an overload occurs, thus preventing damage to expensive machinery. This safety feature enhances the overall reliability and reduces the risk of catastrophic failures.
• Easy Maintenance and Alignment: Flexible couplings are designed for easy installation and alignment. This feature simplifies maintenance procedures, making it easier to inspect and replace couplings when necessary. Properly aligned couplings lead to improved equipment performance and longevity, enhancing overall reliability.

By compensating for misalignment, damping vibrations, absorbing shock loads, reducing wear and tear, and providing other protective features, a flexible coupling significantly improves the reliability of connected equipment. It extends the lifespan of critical components, minimizes downtime, and ensures smooth and efficient operation, making it a valuable component in various industrial applications.

editor by CX 2024-04-08