China supplier Z12A Power Lock Keyless Locking Assembly Supplier Keyless Shaft Locking Device Shrink Disc Coupling

Product Description

Z12A Power Lock Keyless Locking Assembly Supplier keyless shaft locking device shrink disc coupling

Description:

It can replace single keywey and spline ,in order to realize the connection between machinery parts (such as gear wheel,flywheel) and shafts,so the loading can be transmitted.Through the function of high strength of bolt when locking device is working,enormous strengh of tight holding power between hub ,inner loop and shaft are produced.When bearing the weight and loading depend on connection power between locking device and machinery and additional frictional torce to transmission torsion or power on shaft.
 

 

Advantages:
(1) Use of locking devices make the manufacture and installation of the main parts simple. The machining of the shaft and the hole in which locking device is mounted does not require high precision manufacturing tolerances like an interference fit. There is no need to heat, cool or pressurize the locking device, just tighten the bolts to the required torque. The hub can be easily adjusted to the desired position on the shaft. Locking devices can also be used to join parts with poor weldability.
(2) The locking device has a long service life and high strength. It relies on the friction for transmission, and there is no key groove weakening on the joint member, and there is no relative movement, and no wear occurs during the work.
(3) When the locking device is overloaded, it will lose the coupling effect and protect the equipment from damage.
(4) The locking device can bear multiple loads, and its structure can be made into various patterns. Depending on the size of the installed load, it is also possible to use multiple locking devices in series.
(5) The locking device is easy to disassemble and has good interchangeability. Since the locking device can combine the hubs with large matching gaps, the bolts can be loosen during disassembly, so that the joints can be easily disassembled. When the expansion is tight, the contact surface is tightly fitted and is not easy to cause rust, and easy to be coupled and disassembled.

Application:
Mining machinery, coal mining machinery, ball mill, belt conveyor, packaging machinery, heavy machinery, light industrial machinery, food machinery, CNC machine tools, metallurgical machinery, textile machinery, printing machinery, plastic machinery, chemical machinery, paper machinery, Marine machinery, tobacco machinery, fans, blowers, reducers, etc.

Packing and shipping
1 Prevent from damage.
2. As customers’ requirements, in perfect condition.
3. Delivery : As per contract delivery on time
4. Shipping : As per client request. We can accept CIF, Door to Door etc. or client authorized agent we supply all the necessary assistant.

FAQ:
Q 1: Are you a trading company or a manufacturer?
A: We are a professional manufacturer specializing in manufacturing
various series of couplings.

Q 2:Can you do OEM?
Yes, we can. We can do OEM & ODM for all the customers with customized artworks in PDF or AI format.

Q 3:How long is your delivery time?
Generally, it is 20-30 days if the goods are not in stock. It is according to quantity.

Q 4: How long is your warranty?
A: Our Warranty is 12 months under normal circumstances.

Q 5: Do you have inspection procedures for coupling?
A:100% self-inspection before packing.

Q 6: Can I have a visit to your factory before the order?
A: Sure, welcome to visit our factory. /* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

disc coupling

Common Applications of Disc Couplings

Disc couplings find extensive use across various industries and applications where reliable torque transmission, misalignment compensation, and torsional stiffness are essential. Some notable examples include:

  • Industrial Machinery: Disc couplings are employed in industrial equipment such as pumps, compressors, generators, and conveyors. They ensure precise torque transfer and alignment in heavy-duty machinery.
  • Power Generation: Gas turbines, steam turbines, and power generators often utilize disc couplings to transmit torque between components while withstanding high rotational speeds.
  • Aerospace: In aircraft and spacecraft, disc couplings help connect critical systems like engines and auxiliary power units, ensuring dependable torque transmission in demanding environments.
  • Marine: Ships and offshore platforms use disc couplings to connect propulsion systems, generators, and other machinery, even in conditions with variable loads and misalignments.
  • Oil and Gas: Disc couplings play a crucial role in drilling rigs, pumps, and other equipment where reliable torque transmission and misalignment compensation are vital.
  • Automotive: Some automotive applications use disc couplings to connect components within drivetrains and transmissions, especially in vehicles with high-performance requirements.

These examples highlight the versatility and importance of disc couplings in various industries where precise torque transmission, misalignment handling, and torsional stiffness are critical for optimal performance.

disc coupling

Recent Advancements in Disc Coupling Design

Disc coupling technology has seen continuous advancements to enhance performance, reliability, and adaptability to various applications. Some recent innovations in disc coupling design include:

  • Material Enhancements: The development of new materials, such as advanced alloys and composite materials, has improved coupling durability, corrosion resistance, and overall lifespan.
  • Flexible Disc Profiles: Innovative disc profiles are designed to optimize flexibility while maintaining torque transmission capabilities, allowing for better misalignment compensation and shock absorption.
  • Modular Designs: Modular disc coupling systems offer flexibility in adapting to different torque and misalignment requirements, making them versatile for a wide range of applications.
  • Enhanced Torsional Stiffness: Some designs focus on achieving higher torsional stiffness, ensuring accurate torque transmission and responsiveness even in demanding conditions.
  • Smart Couplings: Integration of sensor technology enables real-time monitoring of coupling performance, allowing for predictive maintenance and reducing downtime.

These advancements are driven by the increasing demands of modern machinery and the need for higher efficiency, reduced maintenance, and improved overall system performance. Engineers and manufacturers are continually exploring new ways to optimize disc coupling design for a variety of industries and applications.

disc coupling

Challenges and Solutions for Misaligned Disc Couplings

Misalignment in disc couplings can lead to several challenges, but these issues can be effectively addressed using appropriate measures:

  • Reduced Efficiency: Misalignment can cause increased friction and wear, leading to energy losses and reduced coupling efficiency. Regular maintenance and proper alignment can help mitigate this issue.
  • Vibration and Noise: Misalignment often results in vibrations and noise in the machinery. This can impact the overall performance of the system and cause discomfort to operators. Ensuring precise alignment and using vibration-damping solutions can minimize these effects.
  • Premature Wear: Disc couplings experiencing misalignment may wear out prematurely due to uneven loading and stress concentrations. Optimal alignment and using coupling models designed to handle misalignment can extend the coupling’s lifespan.
  • Imbalanced Loads: Misalignment can lead to imbalanced loads on the coupling discs, causing uneven stress distribution. This can lead to fatigue and failure. Using spacer elements between the discs and proper alignment can distribute the loads more evenly.
  • Reduced Accuracy: In applications requiring precision positioning, misaligned disc couplings can result in inaccurate measurements or positioning. Implementing accurate alignment practices and selecting couplings designed for precise applications can mitigate this challenge.
  • Temperature Rise: Misalignment-induced friction generates heat, leading to temperature rise in the coupling and adjacent components. This can potentially affect the material properties and lead to premature wear. Proper alignment and selecting appropriate lubrication can manage temperature rise.

Addressing misalignment challenges involves a combination of careful installation, routine maintenance, alignment checks, and using coupling designs that offer flexibility and resilience to misalignment. Regular monitoring and addressing misalignment issues promptly can help ensure the longevity and optimal performance of disc couplings.

China supplier Z12A Power Lock Keyless Locking Assembly Supplier Keyless Shaft Locking Device Shrink Disc Coupling  China supplier Z12A Power Lock Keyless Locking Assembly Supplier Keyless Shaft Locking Device Shrink Disc Coupling
editor by CX 2024-04-16

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