China manufacturer Jmii Elastic Diaphragm Steel Disc Flexible Shaft Coupling

Product Description

JMII Type Diaphragm Coupling(JB/T9147-1999)

JMII Elastic Diaphragm Coupling belong to JM series diaphragm couplings. They are made up of several groups of diaphragms (stainless steel thin wrench), and bolts are interlaced with 2 halves of couplings. Each diaphragm is made up of several sheets. The diaphragm is divided into connecting rod type and whole shape with different shapes. Its elastic deformation is used to compensate the relative displacement of the 2 axes, and it is a high performance flexible coupling of metal elastic elements. No lubrication, compact structure, high strength, long service life, no rotation clearance, no influence on temperature and oil pollution, it has the characteristics of acid resistance, alkali resistance and corrosion resistance.

JMII Type Diaphragm Coupling Main Dimension(JB/T9147-1999)

Type Nominal torque
Tn		 Peak torque
Tmax		 Max
Speed
nmax		 Bore
Diameter
d,d1		 Bore length D D1 t Torsional rigidity×106 Mass Rotary
inertia
J1 type Y
type		 L
(recommend)
L
N·m N·m r·min-1 mm N·m/rad kg kg·m2
JMII1 40 63 10700 14 27 32 35 80 39 8±0.2 0.37 0.9 0.0005
16,18,19 30 42
20,22,24 38 52
25,28 44 62
JMII2 63 100 9300 20,22,24 38 52 40 92 53 0.45 1.4 0.0011
25,28 44 62
30,32,35,38 60 82
JMII3 100 200 8400 25,28 44 62 45 102 63 0.56 2.1 0.002
30,32,35,38 60 82
40,42,45 84 112
JMII4 250 400 6700 30,32,35,38 60 82 55 128 77 11±0.3 0.81 4.2 0.006
40,42,45,48,50,55 84 112
JMII5 500 800 5900 35,38 60 82 65 145 91 1.2 6.4 0.012
40,42,45,48,50,55,56 84 112
60,63,65 107 142
JMII6 800 1250 5100 40,42,45,48,50,55,56 84 112 75 168 105 14±0.3 1.42 9.6 0.571
60,63,65,70,71,75 107 142
JMII7 1000 2000 4750 45,48,50,55,56 84 112 80 180 112 15±0.4 1.9 12.5 0.0365
60,63,65,70,71,75 107 142
80 132 172
JMII8 1600 3150 4300 50,55,56 84 112 200 120 2.35 15.5 0.057
60,63,65,70,71,75 107 142
80,85 132 172
JMII9 2500 4000 4200 55,56 84 112 205 120 20±0.4 2.7 16.5 0.065
60,63,65,70,71,75 107 142
80,85 132 172
JMII10 3150 5000 4000 55,56 84 112 90 215 128 20±0.4 3.02 19.5 0.083
60,63,65,70,71,75 107 142
80,85,90 132 172
JMII11 4000 6300 3650 60,63,65,70,71,75 107 142 100 235 132 23±0.5 3.46 25 0.131
80,85,90,95 132 172
JMII12 5000 8000 3400 63,65,70,71,75 107 142 250 145 3.67 30 0.174
80,85,90,95 132 172
100 167 212
JMII13 6300 10000 3200 63,65,70,71,75 107 142 110 270 155 5.2 36 0.239
80,85,90,95 132 172
100,110 167 212
JMII14 8000 12500 2850 65,70,71,75 107 142 115 300 162 27±0.6 7.8 45 0.38
80,85,90,95 132 172
100,110 167 212
JMII15 10000 16000 2700 70,71,75 107 142 125 320 176 8.43 55 0.5
80,85,90,95 132 172
100,110,120,125 167 212
JMII16 12500 20000 2450 75 107 142 140 350 186 32±0.7 10.23 75 0.85
80,85,90,95 132 172
100,110,120,125 167 212
130 202 252
JMII17 16000 25000 2300 80,85,90,95 132 172 145 370 203 10.97 85 1.1
100,110,120,125 167 212
130,140 202 252
JMII18 20000 31500 2150 90,95 132 172 165 400 230 13.07 115 1.65
100,110,120,125 167 212
130,140,150 202 252
160 242 302
JMII19 25000 40000 1950 100,110,120,125 167 212 175 440 245 38±0.9 14.26 150 2.69
130,140,150 202 252
160,170 242 302
JMII20 31500 50000 1850 110,120,125 167 212 185 460 260 22.13 170 3.28
130,140,150 202 252
160,170,180 242 302
JMII21 35500 56000 1800 120,125 167 212 200 480 280 38±0.9 23.7 200 4.28
130,140,150 202 252
160,170,180 242 302
190,200 282 352
JMII22 40000 63000 1700 130,140,150 202 252 210 500 295 24.6 230 5.18
160,170,180 242 302
190,200 282 352
JMII23 50000 80000 1600 140,150 202 252 220 540 310 44±1 29.71 275 7.7
160,170,180 242 302
190,200,220 282 352
JMII24 63000 10000 1450 150 202 252 240 600 335 50±1.2 32.64 380 9.3
160,170,180 242 302
190,200,220 282 352
240 330 410
JMII25 80000 125000 1400 160,170,180 242 302 255 620 350 37.69 410 15.3
190,200,220 282 352
240,250 330 410
JMII26 90000 140000 1300 160 242 302 275 660 385 50.43 510 20.9
190,200,220 282 352
240,250,260 330 410
JMII27 112000 180000 1200 190,200,220 282 352 295 720 410 60±1.4 71.51 620 32.4
240,250,260 330 410
280 380 470
JMII28 140000 20000 1150 220 282 352 300 740 420 93.37 680 36
240,250,260 330 410
280,300 380 470
JMII29 160000 224000 1100 240,250,260 330 410 320 770 450 114.53 780 43.9
280,300,320 380 470
JMII30 180000 280000 1050 250,260 330 410 350 820 490 130.76 950 60.5
280,300,320 380 470
340 450 550

Product Display

 

♦Other Products List

Transmission Machinery 
Parts Name		 Model
Universal Coupling WS,WSD,WSP
Cardan Shaft SWC,SWP,SWZ
Tooth Coupling CL,CLZ,GCLD,GIICL,
GICL,NGCL,GGCL,GCLK
Disc Coupling JMI,JMIJ,JMII,JMIIJ
High Flexible Coupling LM
Chain Coupling GL
Jaw Coupling LT
Grid Coupling JS

♦Our Company

HangZhou CHINAMFG Machinery Manufacturing Co., Ltd. is a high-tech enterprise specializing in the design and manufacture of various types of coupling. There are 86 employees in our company, including 2 senior engineers and no fewer than 20 mechanical design and manufacture, heat treatment, welding, and other professionals.

Advanced and reasonable process, complete detection means. Our company actively introduces foreign advanced technology and equipment, on the basis of the condition, we make full use of the advantage and do more research and innovation. Strict to high quality and operate strictly in accordance with the ISO9000 quality certification system standard mode.

Our company supplies different kinds of products. High quality and reasonable price. We stick to the principle of “quality first, service first, continuous improvement and innovation to meet the customers” for the management and “zero defect, zero complaints” as the quality objective.

♦Our Services
1.Design Services
Our design team has experience in cardan shaft relating to product design and development. If you have any needs for your new product or wish to make further improvements, we are here to offer our support.

2.Product Services
raw materials → Cutting → Forging →Rough machining →Shot blasting →Heat treatment →Testing →Fashioning →Cleaning→ Assembly→Packing→Shipping

3.Samples Procedure
We could develop the sample according to your requirement and amend the sample constantly to meet your need.

4.Research & Development
We usually research the new needs of the market and develop the new model when there is new cars in the market.

5.Quality Control
Every step should be special test by Professional Staff according to the standard of ISO9001 and TS16949.

♦FAQ
Q 1: Are you trading company or manufacturer?
A: We are a professional manufacturer specializing in manufacturing
various series of couplings.

Q 2:Can you do OEM?
Yes, we can. We can do OEM & ODM for all the customers with customized artworks of PDF or AI format.

Q 3:How long is your delivery time?
Generally it is 20-30 days if the goods are not in stock. It is according to quantity.

Q 4: Do you provide samples ? Is it free or extra ?
Yes, we could offer the sample but not for free.Actually we have a very good price principle, when you make the bulk order then cost of sample will be deducted.

Q 5: How long is your warranty?
A: Our Warranty is 12 month under normal circumstance.

Q 6: What is the MOQ?
A:Usually our MOQ is 1pcs.

Q 7: Do you have inspection procedures for coupling ?
A:100% self-inspection before packing.

Q 8: Can I have a visit to your factory before the order?
A: Sure,welcome to visit our factory.

Q 9: What’s your payment?
A:1) T/T. 

♦Contact Us
Web: huadingcoupling
Add: No.11 HangZhou Road,Chengnan park,HangZhou City,ZheJiang Province,China
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disc coupling

Industry Standards and Guidelines for Disc Couplings

Disc couplings, like other mechanical components, are subject to various industry standards and guidelines that ensure their safe and reliable operation. Some relevant standards include:

  • API Standard 671: This American Petroleum Institute (API) standard provides guidelines for special-purpose couplings for use in petroleum, chemical, and gas industry services. It covers the design, materials, testing, and inspection of couplings, including disc couplings.
  • AGMA Standard 9001: The American Gear Manufacturers Association (AGMA) standard 9001 addresses flexible couplings, including disc couplings, and provides recommendations for their design, installation, and maintenance.
  • ISO 14691: This International Organization for Standardization (ISO) standard covers general-purpose industrial couplings, including disc couplings, and provides guidance on their selection, installation, and operation.

Manufacturers and engineers often refer to these standards and guidelines to ensure that disc couplings are designed, manufactured, and used according to recognized industry practices. Adhering to these standards helps enhance the reliability, safety, and performance of disc couplings in various industrial applications.

disc coupling

Maintaining and Extending the Lifespan of Disc Couplings

Proper maintenance is crucial to ensure the longevity and reliable performance of disc couplings. Here are the best practices:

  1. Regular Inspections: Conduct visual inspections to identify signs of wear, corrosion, or damage. Regular checks help detect issues early.
  2. Lubrication: Follow manufacturer recommendations for lubrication intervals and use the appropriate lubricants. Proper lubrication reduces friction and wear between disc elements.
  3. Alignment: Ensure proper alignment of the coupling and connected shafts. Misalignment can lead to premature wear and decreased coupling efficiency.
  4. Torque Monitoring: Monitor torque levels and load variations to identify abnormal fluctuations. Address sudden changes promptly to prevent further damage.
  5. Vibration Analysis: Use vibration analysis tools to detect and mitigate excessive vibration. Vibration can accelerate wear and affect machinery performance.
  6. Temperature Management: Monitor operating temperatures to avoid overheating. Excessive heat can lead to premature wear and material degradation.
  7. Load Consideration: Ensure the coupling is not subjected to loads beyond its capacity. Overloading can lead to accelerated wear and potential failure.
  8. Environmental Factors: Protect the coupling from contaminants, moisture, and corrosive substances that can accelerate deterioration.
  9. Timely Repairs: Address any identified issues promptly. Replace worn or damaged components to prevent further degradation.
  10. Professional Assistance: If you encounter complex issues, consider involving experienced technicians or engineers for diagnosis and repair.

Following these practices helps maintain optimal performance, extend the lifespan of disc couplings, and contribute to the overall efficiency and reliability of machinery systems.

disc coupling

Types of Disc Couplings for Specific Uses

Disc couplings come in various designs and configurations, each tailored to specific use cases and requirements. Here are some different types of disc couplings designed for specific applications:

  • Single Disc Couplings: These couplings consist of two hubs and a single flexible disc element. They are suitable for applications where angular misalignment compensation is the primary requirement.
  • Double Disc Couplings: These couplings include two flexible disc elements and three hubs. They provide higher torsional flexibility and axial movement absorption, making them suitable for more demanding applications.
  • Spacer Disc Couplings: Spacer disc couplings incorporate a spacer between the flexible disc elements. This design allows for greater axial movement and misalignment compensation.
  • Close-Coupled Disc Couplings: These couplings have a compact design with minimal spacing between the hubs and discs. They are commonly used in applications where space constraints are a concern.
  • Floating Shaft Disc Couplings: Floating shaft disc couplings are designed for applications where there is a need to connect shafts that are not in the same plane. They can accommodate both angular and axial misalignment.
  • High-Speed Disc Couplings: These couplings are specifically engineered to handle high rotational speeds while maintaining precise alignment and minimal vibration.
  • Heavy-Duty Disc Couplings: Heavy-duty disc couplings are built to transmit extremely high levels of torque and are often used in demanding industrial applications.
  • Customizable Disc Couplings: Some manufacturers offer customizable disc couplings that can be tailored to specific application requirements, such as material selection, size, and design parameters.

The choice of disc coupling type depends on factors such as the level of misalignment, torque transmission requirements, space constraints, and environmental conditions. Selecting the appropriate type ensures optimal performance and reliability in various machinery applications.

China manufacturer Jmii Elastic Diaphragm Steel Disc Flexible Shaft Coupling China manufacturer Jmii Elastic Diaphragm Steel Disc Flexible Shaft Coupling
editor by CX 2024-03-29

Tagschina coupling | coupling | coupling shaft | diaphragm coupling | disc coupling | disc shaft coupling | elastic coupling | flexible coupling | flexible disc coupling | flexible shaft | flexible shaft coupling | flexible steel shaft | shaft | shaft coupling | shaft steel | steel shaft

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